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Smart 3D Inspection for Auto Parts and Assembly

Door Panel Gap & Flush Inspection (Robotic) Quickly and easily inspect interfacing surfaces. Flexible Robotic Inspection Workhorse 3D laser line profiler for a wide range of inspection applications. LEARN MORE Built-In Gap & Flush Tool This tool comes onboard Gocator® and automatically measures the gap and flushness between two surface edges. A robot-mounted Gocator® sensor detects and inspects finished assembly features (such as panel gap & flush tolerances). Gocator® 2340 Windshield Insertion (Robotic) Automate assembly applications with smart 3D robot vision. Ultra-high resolution 3D sensors for advanced applications. LEARN MORE Gocator® 2400 Series Built-in Edge Tool Technicians use Gocator’s built-in Edge tool to determine the 3D location of critical points on the windshield aperture. Robot Vision Guidance Gocator® sensors are easily mounted to robot arms, giving the robot the ability to pick up and guide parts to critical locations for insertion (e.g., doors, roofs, and windshields). READ ARTICLE Automotive Part Inspection Leverage onboard scan, measure, and control for 100% inspection of manufactured parts. Gocator® 3500 LEARN MORE Precision 3D Data Gocator® sensors collect high-resolution 3D data from the target surface for robust quality inspection. High resolution 3D snapshot sensors for robust quality inspection. The 3D Advantage Only 3D gives you the shape data (height, volume) required to inspect a wide range of automotive parts such as plastic welds, sideframes, brake rotors and more. 6DoF Capability Gocator® provides robotic systems with complex 6DoF vision guidance for high-accuracy and high-speed automated assembly. Underbody Inspection Achieve robust inspection in fixed measurement and high-tolerance applications. Gocator® 3210 LEARN MORE Fixed Measurement Fixed Gocator® setups can be used to measure difficult-to-scan features that robotic solutions can’t reach, such as occluded studs and holes in body-in-white and underbody inspection. Gocator® snapshot sensors generate a complete, high-density 3D model of the scan target in a single scan trigger. Complete 3D Imaging Wide FOV snapshot sensor for robust quality inspection in fixed measurement setups. Engine Cylinder/Piston Bowl Volume Gauging Fast, accurate, non-contact 3D inspection of internal combustion engines. Gocator®
Volume Checker
DOWNLOAD DATASHEET For tier 1 and tier 2 suppliers, Gocator® Development Kit (GDK) supports the development and embedding of custom measurement tools to satisfy any application-specific measurement requirement. Customization with GDK Gocator 3210 w/ built-in volume measurement tools High Accuracy Measurement Gocator® Volume Checker scans and measures volumes at an accuracy of ± 0.04 cm3 in a cycle time of less than 5 seconds. Traditional methods can take up to 4-5 minutes to complete.
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Smart 3D Machine Vision for the Automotive Industry Gocator® 3D line profilers and snapshot sensors deliver leading-edge, high-performance 3D scanning and inspection solutions for the many different types of stations in the automotive manufacturing process, including tooling, framing, assembly, and inspection. DOWNLOAD AUTOMOTIVE BROCHURE AUTOMOTIVE

Gocator® 2490 Smart 3D Laser Line Profiler Recommended Solution This sensor leverages an ultra-wide field of view and large measurement range to scan large targets such as automotive body frames. DOWNLOAD DATASHEET Learn More Gocator 2490 Closeup 3

Gocator® 3520 Smart 3D Snapshot Sensor Recommended Solution Gocator 3520 is the latest addition to our 5-megapixel stereo snapshot series––featuring an extended field of view and the same high XY resolutions and short exposure times required to achieve fast, metrology-grade scanning and inspection.

The 3520 sensor delivers smart 3D snapshot scanning and inspection into many automotive applications including powertrain inspection (engine/transmission), piston bowl gauging, wheel lug nut location inspection, body-in-white inspection (robotic), exhaust inspection, and medium scale pick-and-place of automotive components.
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Automotive Weld Inspection T-Systems + LMI T-Systems uses Gocator smart 3D laser profilers in its robotic automotive weld seam measurement and inspection systems to provide a high-precision, fully automated vision solution for this key production process. EXPLORE LASER PROFILERS

Bluewrist Robotic Dimensional Gauging System Case Study Bluewrist’s robotic dimensional gauging systems use Gocator 3D Smart Sensors as their vision-guidance and data processing backbone. READ BLOG POST

Gap & Flush Inspection Application Video See Infaimon robot-mounted Gocator 3D laser line profilers used for high-precision automotive gap & flush inspection.

Steering Column Inspection Application Video See a Gocator® 3D snapshot sensor inspect 29 holes of an automotive part, supported by VisionSoft3D software from Total Controls.

Automotive Gap & Flush Inspection Application Video See a team of UR robot-mounted Gocator 3D smart sensors at work in fully automated inline gap & flush inspection.