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FactorySmart®Solutions
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Factorysmart Popout Column
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Leverage the power of smart 3D vision to automate your inline product quality inspection processes.
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Smart 3D sensors offer more than standard sensors. And when your sensors are smart, your factory is smart.
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Leverage the ability to read, recognize, and validate printed barcodes, labels, and alphanumeric text using 2D intensity or 3D heightmap “embossed” data.
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Improve production, minimize cost and waste, and achieve better results with smart 3D technology.
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Ensure correct adhesion, fastening, surface gap and flush and more—for a wide variety of component assemblies.
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Gocator firmware is the mind inside the sensor—providing built-in 3D scan, measurement, and control capability with FactorySmart® features and functionality.
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Use a "Virtual Gocator 3D Smart Sensor" to perform measurements on pre-recorded data.
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Achieve 100% inline quality control for a wide range of manufactured parts with varying shapes and geometric features.
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Ensure finished products meet strict quality standards such as surface finish and sealing, and are packaged correctly and ready for shipment.
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Add smart 3D vision to your industrial robots for guidance, flexible inspection, automated assembly, and pick-and-place capabilities.
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Industry Popout Column
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Try the interactive application graphic to see smart 3D in action in the automotive industry.
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Try the interactive application graphic to see smart 3D in action in the electric vehicle (EV) battery industry.
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Try the interactive application graphic to see smart 3D in action in the consumer electronics industry.
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Smart 3D sensors improve production through automation, inspection, and optimization across a wide range of industries.
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Try the interactive application graphic to see smart 3D in action in the packaging industry.
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Try the interactive application graphic to see smart 3D in action in the road & rail industries.
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Try the interactive application graphic to see smart 3D in action in the rubber & tire industries.
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Factorysmart Popout Column
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Products
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Product Left Popout Column
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Browse industry-leading laser point and line profile sensors for scanning moving targets in generic and specialized applications.
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Discover the latest smart 3D structured light technologies for scanning and inspection of momentarily stationary targets.
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Introducing the leading 3D smart sensor on the market. Choose from a variety of 3D laser profilers and structured light snapshot sensors based on your needs.
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Vision accelerators are a smart solution to the increased processing demands in complex quality control applications based on 3D scanning and inspection.
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Gocator 2100
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VGA laser line profilers
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Low cost, entry-level 3D sensors for basic applications
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Gocator 2300
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1MP laser line profilers
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Workhorse 3D sensors for a wide variety of applications
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Gocator 2400
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2MP laser line profilers
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Ultra-high resolution 3D sensors for advanced applications
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Gocator 2500
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High-speed, ultra compact 3D line profilers
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Includes new model for scanning glass and other specular surfaces!
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Gocator 2800
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Dual triangulation laser line profiler
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Binocular sensor for scanning large objects
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Gocator 3200
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2MP stereo snapshot sensors
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Large FOV for inspecting large parts/features
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Robot-ready for inspection and vision-guidance
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Gocator 3500
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5MP stereo snapshot sensors
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HIgh XY resolution for inspecting small parts/features
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Robot-ready for inspection and vision-guidance
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GoMax Smart Vision Accelerator
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Plug-and-play sensor acceleration for faster cycle times
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Adds massive data processing power to any Gocator®––no PC required
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Gocator point profile sensors are designed for closed loop control and monitoring high speed motion behaviour.
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Gocator line profile sensors use a projected laser line to measure cross-sectional 3D geometry of parts and material surfaces.
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Gocator Snapshot Sensors provide full-field 3D point cloud acquisition for start/stop inline inspection applications such as flexible robotic inspection and pick-and-place.
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Product Right Popout Column
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LMI offers highly specialized 3D multi-point scanners for log and board optimization in the wood industry, and web scanning applications.
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chroma+scan is the leading brand of 3D scanner used in saw and planer mills around the world.
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Discover the benefits of our patented off-axis line confocal sensors for a range of specialized quality inspection and factory automation applications.
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Learn about cordsets for Power/LAN connection and I/O. Also, discover our new high flex cordsets.
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Combining speed, large measurement range, and unparalleled Z precision for the most challenging inline measurement applications.
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Providing multipurpose, metrology-grade performance for a variety of challenging at-line and offline measurement applications.
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Discover FocalSpec 3D Line Confocal sensors for advanced scanning and inspection of challenging materials such as curved edge display glass, multi-layered glass, and highly reflective electronic parts.
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Enter specifications for your application and the product selector will recommend the right sensor model for the job.
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The LMI sensor networking hub, called the Master, is an advanced solution for distributing power and synchronization in a multi-sensor network.
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Get hardware kits with everything you need to mount and operate a Gocator® 3D snapshot sensor on a UR robot arm.
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Multi-point profile scanners project and image multiple laser spots from a single package, which provides multiple discrete profiles as the target moves past the scanner.
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Blue laser 3D line profile sensors use a projected laser line to measure the cross-sectional 3D geometry of small parts and challenging material surfaces (e.g. highly specular).
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Dual triangulation line profile sensors have two cameras to eliminate occlusions and generate complete surface scans of large objects.
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Vision acceleration leverages massive GPU-driven compute power to take over a portion of the sensor's data processing and speed up inspection.
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Product Left Popout Column
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Cell Pre-Assembly InspectionElectrode slurry is coated onto copper and aluminum foil to facilitate electric flow. The metal surface, separator, and coating must be inspected for potential surface or edge defects as well as uniform shape and thickness.Electrode Edge Profile MeasurementGocator® provides high-speed profiling of the edges of coated electrode sheets to ensure the correct dimensional tolerances are met.
Electrode Coating InspectionGocator® delivers high-performance 3D surface inspection of the coating on electrode sheets––detecting imperfections such as bubbles, holes, and splits.
Electrode Width GaugingGocator® provides accurate width gauging of the dimensions of the separator and electrode.
Tab Distance GaugingGocator® scans and measures the distance between tabs on a cell sheet to meet dimensional tolerances.
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Cell Assembly InspectionA separator and electrode are joined together, and the joined cell (including anode and cathode) is either wound, rolled, or stacked. Stacked cells are then housed in a metal casing and sealed by welding.Stacking Alignment InspectionGocator® can be used to scan cell sheets and ensure they are correctly aligned for stacking.
Ultra high-speed and compact 3D laser profile sensors for robust inline inspectionLEARN MORE
Gocator® 2500 seriesPosition VerificationGocator® has a built-in position detection tool that leverages data from all four sides of the battery to extrapolate the correct weld position.Barcode ReadingThe built-in Surface Barcode tool reads image-based and laser-etched DataMatrix codes on the copper siding of stacked electrodes.
Gap & Flush MeasurementPrior to welding, a Gocator® multi-sensor network delivers high-speed 3D laser profiling and a built-in tool to measure the gap & flush between the battery cell and its metal casing.
Optical Character RecognitionConnect Gocator sensors to GoMax Smart Vision Accelerator or a PC in order to read, recognize, and validate flat (2D) or raised (3D) alphanumeric characters. GoMax comes with an onboard OCR engine and pre-trained deep learning datasets.
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Battery Surface Inspection (Flat Cell)Battery cells are inspected for surface quality, flatness and potential defects such as outliers, cracks, edge breaks, and more.2D Barcode ReadingThe built-in barcode tool locates and reads QR codes on the battery surface for accurate tracing and tracking. An OCR tool is also available to decode alphanumeric content.
The 3D AdvantageOnly 3D gives you the shape data required to inspect battery surface features and dimensions for defects such as bulges, fissures, warps, and more.
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Battery Surface Inspection (Cylindrical Cell)In addition to flat surfaces, Gocator® scans and inspects cylindrical battery cells using single and multi-sensor setups.Blue Laser TechnologyShorter-wavelength blue light generates higher-quality scan data (i.e., less noisy) on highly specular battery surfaces such as polished metal.
Gocator® 2520
LEARN MOREUltra high-speed and compact 3D laser profile sensors for robust inline inspectionThe sensor also provides powerful defect detection on the battery seal, identifying grooves, tilting, height unevenness, and more.Seal Defect Detection
Surface Defect DetectionGocator® scans, locates, and executes pass/fail decisions on surface defects such as dents, scratches, and stains.
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Module and Pack Assembly InspectionMultiple cells are stacked together to form modules. Modules are combined to form battery packs. Both at the module and pack level, components have to be inspected for correct assembly and final weld quality.Weld Seam Defect DetectionGocator® scans and identifies defects in the weld seam such as breakages, overflow, offset, cracks, air holes, excessive roughness, discoloration, and more.
Gocator® 2520 LEARN MOREUltra high-speed and compact 3D laser profile sensors for robust inline inspectionGocator® scans weld seams for correct height using a native height detection tool based on blob analysis.Weld Seam Height/Position Inspection
High-Performance on Specular SurfacesGocator® generates precision 3D data even on highly specular surfaces like metal weld seams.
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Battery Final Installation InspectionIn electric vehicles, a large tray/pan sits under the floor panel. The lithium-ion battery module is glued to this tray. The glue bead application in this assembly has to be inspected for correct dimensions and surface quality.Smart 3D Robot Vision GuidanceA robot-mounted Gocator® laser line profiler scans the glue bead application and generates a 3D surface, to which you can apply built-in measurement tools and control logic.
Gocator® 2520
LEARN MOREUltra high-speed and compact 3D laser profile sensors for robust inline inspectionThis built-in measurement tool allows you to perform width, height, offset, and continuity inspection at defined points along the glue bead path and return global measurements and statistics.Built-In Surface Track Tool
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